Removal and Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Drain the cooling system. Refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
Remove the transmission oil cooler tubes from the radiator.
Remove the fan blade, clutch and shroud. Refer to COOLING FAN - BLADE, CLUTCH AND SHROUD, 5.4L, 6.8L .
Raise the vehicle. Refer to JACKING & LIFTING .
Remove the degas drain hose and the lower radiator hose from the radiator.

Fig 1: Removing Degas Drain Hose And Lower Radiator Hose From Radiator
Courtesy of FORD MOTOR CO.
Lower the vehicle. Refer to JACKING & LIFTING .
Remove the upper hose from the radiator.

Fig 2: Removing Upper Hose From Radiator
Courtesy of FORD MOTOR CO.
Remove the plastic pin-type retainers and position the radiator sight shield out of the way.

Fig 3: Removing Plastic Pin-Type Retainers
Courtesy of FORD MOTOR CO.
Remove the bolts and the right upper radiator support.

Fig 4: Removing Bolts And Right Upper Radiator Support
Courtesy of FORD MOTOR CO.
Remove the insulator.

Fig 5: Removing Insulator
Courtesy of FORD MOTOR CO.
Remove the vent hose from the radiator.

Fig 6: Removing Vent Hose From Radiator
Courtesy of FORD MOTOR CO.
Remove the bolts and the left side radiator support.

Fig 7: Removing Bolts And Left Side Radiator Support
Courtesy of FORD MOTOR CO.
Remove the insulator.

Fig 8: Removing Insulator
Courtesy of FORD MOTOR CO.
Remove the radiator and the lower insulators from the radiator or frame extension.

Fig 9: Removing Radiator And Lower Insulators From Radiator Or Frame Extension
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.

Fig 10: Installing Bolts And Left Side Radiator Support
Courtesy of FORD MOTOR CO.

Fig 11: Installing Bolts And Right Upper Radiator Support
Courtesy of FORD MOTOR CO.