LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 654 (Engine - 6.8L - Excursion & F250-F550 Super Duty) >> In-Vehicle Repair >> Intake Manifold >> Installation

Intake Manifold: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the thermostat and housing.
  2. Install the upper intake manifold.
    • Position the upper intake manifold gaskets and the intake manifold, and loosely install the bolts.
      Fig 1: Installing Upper Intake Manifold
      G02771207Courtesy of FORD MOTOR CO.
  3. Tighten the bolts in two stages, in the sequence shown.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 25 Nm (18 lb-ft).
      Fig 2: Identifying Tightening Sequence Of Intake Manifold Bolts
      G02771208Courtesy of FORD MOTOR CO.
  4. Connect the fuel line spring lock couplings. Refer to FUEL SYSTEM-GENERAL INFORMATION
  5. Connect the vacuum line to the fuel injection supply manifold.
  6. Install the ignition coils.
    • Position the 10 ignition coils.
    • Install the 10 bolts.
      Fig 3: Identifying Tightening Torque Of Ignition Coils
      G02771209Courtesy of FORD MOTOR CO.
  7. Connect the five LH fuel injector, TB sensor electrical connectors and five LH ignition coil connectors.
    Fig 4: Connecting LH Fuel Injector, TB Sensor Electrical Connectors And LH Ignition Coil Connectors
    G02771210Courtesy of FORD MOTOR CO.
  8. Connect the coolant hose.
    Fig 5: Connecting Coolant Hose
    G02771211Courtesy of FORD MOTOR CO.
  9. Connect the IAC motor bypass hose and connector.
    Fig 6: Connecting IAC Motor Bypass Hose And Connector
    G02771212Courtesy of FORD MOTOR CO.
  10. Connect the five RH fuel injector electrical connectors and five RH ignition coil connectors.
    Fig 7: Connecting RH Fuel Injector Electrical Connectors And RH Ignition Coil Connectors
    G02771213Courtesy of FORD MOTOR CO.
  11. Connect the vacuum line.
    Fig 8: Connecting Vacuum Line
    G02771214Courtesy of FORD MOTOR CO.
  12. Connect the PCV tube and the vacuum lines.
    Fig 9: Connecting PCV Tube And Vacuum Lines
    G02771215Courtesy of FORD MOTOR CO.
  13. Connect the heated PCV coolant hose.
    Fig 10: Connecting Heated PCV Coolant Hose
    G02771216Courtesy of FORD MOTOR CO.
  14. Install the accelerator bracket.
    • Position the bracket.
    • Install the bolts.
      Fig 11: Installing Accelerator Bracket
      G02771217Courtesy of FORD MOTOR CO.
  15. Connect the accelerator and speed control cables and return spring.
    Fig 12: Connecting Accelerator And Speed Control Cables And Return Spring
    G02771218Courtesy of FORD MOTOR CO.
  16. Install the accelerator cable splash shield.
    Fig 13: Installing Accelerator Cable Splash Shield
    G02771219Courtesy of FORD MOTOR CO.
  17. Connect the engine coolant outlet hose and position the hose clamp.
    Fig 14: Connecting Engine Coolant Outlet Hose And Position Hose Clamp
    G02771220Courtesy of FORD MOTOR CO.
  18. Install the generator. Refer to GENERATORS & REGULATORS .
  19. Install the air cleaner outlet tube. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
  20. Connect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .
  21. Fill the cooling system. Refer to ENGINE COOLING .
scientia non olet · About LEMON Manuals