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Steering Column - Automated Equipment: Disassembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Remove the multifunction switch. Refer to STEERING COLUMN SWITCHES .
  2. Remove the clockspring. Refer to AIR BAG RESTRAINT SYSTEMS .
  3. Remove the ignition lock cylinder. Refer to HANDLES, LOCKS, LATCHES AND ENTRY SYSTEMS .
  4. WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure.
  5. Remove the steering column. Refer to STEERING COLUMN .
  6. CAUTION: Carefully note the position of the steering column lock gear, bearing and retainer prior to removal.
    Fig 1: Removing Bearing Retainer
    G02770254Courtesy of FORD MOTOR CO.
  7. Remove the bearing retainer.
  8. Remove the steering column lock housing bearing.
    Fig 2: Removing Steering Column Lock Housing Bearing
    G02770255Courtesy of FORD MOTOR CO.
  9. Remove the steering column lock gear.
    Fig 3: Removing Steering Column Lock Gear
    G02770256Courtesy of FORD MOTOR CO.
  10. Remove the gearshift lever pin and the gearshift lever.

    Vehicles with tilt column 

  11. Remove the sensor ring.
    1. Remove the steering column lower bearing spring.
    2. Remove the sensor ring.
      Fig 4: Removing Sensor Ring
      G02770257Courtesy of FORD MOTOR CO.

    Vehicles with fixed column 

  12. Remove the snap ring from the bottom of the steering column shaft.
    Fig 5: Removing Snap Ring From Bottom Of Steering Column Shaft
    G02770258Courtesy of FORD MOTOR CO.

    All vehicles 

  13. Remove the steering column bearing tolerance ring from the steering column shaft.
    Fig 6: Removing Steering Column Bearing Tolerance Ring From Steering Column Shaft
    G02770259Courtesy of FORD MOTOR CO.
  14. Remove the two lock cylinder housing pivot screws.
    Fig 7: Removing Two Lock Cylinder Housing Pivot Screws
    G02770260Courtesy of FORD MOTOR CO.
  15. WARNING: The steering column position spring is under tension and can come out with great force.
  16. Remove the steering column lock cylinder housing and the steering column shaft from the steering actuator housing.
    1. Pry up on the steering column locking levers using a shop fabricated tool.
    2. On tilt steering columns, remove the steering column position spring.
      Fig 8: Removing Steering Column Lock Cylinder Housing And Steering Column Shaft From Steering Actuator Housing
      G02770261Courtesy of FORD MOTOR CO.
  17. Remove the turn signal cancel cam.
    Fig 9: Removing Turn Signal Cancel Cam
    G02770262Courtesy of FORD MOTOR CO.
  18. Remove the snap ring.
    Fig 10: Removing Snap Ring
    G02770263Courtesy of FORD MOTOR CO.
  19. Remove the steering column upper bearing spring.
    Fig 11: Removing Steering Column Upper Bearing Spring
    G02770264Courtesy of FORD MOTOR CO.
  20. Remove the steering column bearing sleeve.
    Fig 12: Removing Steering Column Bearing Sleeve
    G02770265Courtesy of FORD MOTOR CO.
  21. Remove the steering column bearing tolerance ring.
    1. Slide the steering column shaft in toward the steering column lock cylinder housing.
    2. Slide the steering column bearing tolerance ring off the steering column shaft and remove the shaft.
      Fig 13: Removing Steering Column Bearing Tolerance Ring
      G02770266Courtesy of FORD MOTOR CO.
  22. Using a suitable punch, remove the steering column bearing from the steering column lock cylinder housing.
    Fig 14: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing
    G02770267Courtesy of FORD MOTOR CO.

    Vehicles with tilt column 

  23. Use a suitable punch to remove the steering column bearing from the steering column lock cylinder housing.
    Fig 15: Removing Steering Column Bearing From Steering Column Lock Cylinder Housing
    G02770268Courtesy of FORD MOTOR CO.

    All vehicles 

  24. Remove the brake shift interlock solenoid.
    1. Remove the three bolts.
    2. Remove the brake shift interlock solenoid.
      Fig 16: Removing Brake Shift Interlock Solenoid
      G02770269Courtesy of FORD MOTOR CO.
  25. Remove the shift tube.
    1. Remove the four bolts.
    2. Remove the two shift tube clamps.
    3. Remove the shift tube.
      Fig 17: Removing Shift Tube
      G02770270Courtesy of FORD MOTOR CO.
  26. Remove the transmission selector lever arm and support.
    1. Remove the two bolts.
    2. Remove the transmission selector lever arm and support.
      Fig 18: Removing Transmission Selector Lever Arm And Support (1 Of 2)
      G02770271Courtesy of FORD MOTOR CO.
      Fig 19: Removing Transmission Selector Lever Arm And Support (2 Of 2)
      G02770272Courtesy of FORD MOTOR CO.
  27. Remove the spring.
    Fig 20: Removing Spring
    G02770273Courtesy of FORD MOTOR CO.
  28. Drive out the gearshift lever pin from the shift tube.
    Fig 21: Removing Gearshift Lever Pin From Shift Tube
    G02770274Courtesy of FORD MOTOR CO.
  29. Remove the gearshift lever.
    Fig 22: Removing Gearshift Lever
    G02770275Courtesy of FORD MOTOR CO.
  30. Remove the column shift selector lever plunger.
    • If it is bent, install a new column shift selector lever plunger.
      Fig 23: Removing Column Shift Selector Lever Plunger
      G02770276Courtesy of FORD MOTOR CO.
  31. Remove the two gearshift lever socket bushings and the transmission control selector lever spring clip.
    Fig 24: Removing Two Gearshift Lever Socket Bushings And Transmission Control Selector Lever Spring Clip
    G02770277Courtesy of FORD MOTOR CO.
  32. Remove the steering column lock pawl.
    1. Drive out the steering column lock lever pin.
    2. Remove the steering column lock pawl.
      Fig 25: Removing Steering Column Lock Pawl
      G02770278Courtesy of FORD MOTOR CO.
  33. Remove the ignition switch).
    1. Remove the screws.
    2. Remove the ignition switch.
      Fig 26: Removing Ignition Switch
      G02770279Courtesy of FORD MOTOR CO.
  34. Remove the lower steering column bearing and sleeve.
    Fig 27: Removing Lower Steering Column Bearing And Sleeve
    G02770280Courtesy of FORD MOTOR CO.
  35. Remove the steering column lower bearing retainer.
    1. Remove the three bolts.
    2. Remove the steering column lower bearing retainer.
      Fig 28: Removing Steering Column Lower Bearing Retainer
      G02770281Courtesy of FORD MOTOR CO.
  36. Remove the upper steering column lock actuator and the lower steering column lock actuator.
    Fig 29: Removing Upper Steering Column Lock Actuator And Lower Steering Column Lock Actuator
    G02770282Courtesy of FORD MOTOR CO.