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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 639 (Driveshaft -- Excursion & F250-F550 Super Duty) >> Disassembly And Assembly >> Driveshaft Universal Joint - Single Cardan, Slip Yoke >> Disassembly

Driveshaft Universal Joint - Single Cardan, Slip Yoke: Disassembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Initial disassembly 

    CAUTION: Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation.
  1. Place the shaft on a suitable workbench. Do not damage the tube.
  2. NOTE: If components are not marked and installed incorrectly, driveline imbalance can occur.
    Fig 1: Identifying Index-Mark Shaft Components
    G02768655Courtesy of FORD MOTOR CO.
  3. Index-mark the shaft components.
  4. Remove and discard all four of the snap rings.
    Fig 2: Disconnecting All Four Of Snap Rings
    G02768656Courtesy of FORD MOTOR CO.
  5. Clamp the special tool in a vise.
    Fig 3: Identifying Using Clamp Special Tool In Vise
    G02768657Courtesy of FORD MOTOR CO.

    Bearing cup removal 

  6. NOTE: If necessary, use a pair of pliers to remove a bearing cup that fails to press out all the way.
    Fig 4: Removing Bearing Cups And Driveshaft Slip-Yoke
    G02768658Courtesy of FORD MOTOR CO.
  7. Remove the bearing cups and the driveshaft slip-yoke.
    1. Position the driveshaft slip-yoke in the special tool.
    2. Press out a bearing cup.
    3. Rotate the driveshaft slip-yoke 180 degrees.
    4. Press on the spider to remove the remaining bearing cup.
    5. Remove the driveshaft slip-yoke.

    Final disassembly 

  8. Repeat Bearing cup removal in this procedure to remove the remaining bearing cups and the spider from the shaft.
    Fig 5: Removing Remaining Bearing Cups And Spider From Shaft
    G02768659Courtesy of FORD MOTOR CO.
  9. Clean the yoke area at the end of the shaft.