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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 639 (Driveshaft -- Excursion & F250-F550 Super Duty) >> Disassembly And Assembly >> Driveshaft Slip Yoke >> Assembly

Driveshaft Slip Yoke: Assembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

All driveshafts 

  1. Fill the driveshaft slip yoke boot with approximately 10 grams (0.36 ounce) of grease.
    Fig 1: Filling Driveshaft Slip Yoke Boot Of Grease
    G02768709Courtesy of FORD MOTOR CO.
  2. Position the driveshaft slip yoke boot clamp on the stub shaft.
    Fig 2: Positioning Driveshaft Slip Yoke Boot Clamp On Stub Shaft
    G02768710Courtesy of FORD MOTOR CO.
  3. Slide the driveshaft slip yoke boot over the stub shaft, and seat it in the boot groove.
    Fig 3: Identifying Slide Driveshaft Slip Yoke Boot Over Stub Shaft
    G02768711Courtesy of FORD MOTOR CO.

    Rear driveshafts 

  4. Using the special tool, install the driveshaft slip yoke boot clamp.
    Fig 4: Installing Driveshaft Slip Yoke Boot Clamp Using Special Tool
    G02768712Courtesy of FORD MOTOR CO.

    All driveshafts 

  5. Install the driveshaft slip yoke.
    1. Position the driveshaft slip yoke boot clamp.
    2. Pull the driveshaft slip yoke boot toward the stub shaft tube.
    3. Lubricate the stub shaft splines with grease.
    4. Align the index marks, and install the driveshaft slip yoke.
    5. Seat the driveshaft slip yoke boot in the boot groove.
    Fig 5: Installing Driveshaft Slip Yoke
    G02768713Courtesy of FORD MOTOR CO.

    Front driveshaft 

  6. Remove all excess grease from the slip yoke boot and the slip yoke.
  7. Using the special tool, install both driveshaft slip yoke boot clamps. Tighten the tool until the clamp is secure.
    Fig 6: Installing Both Driveshaft Slip Yoke Boot Clamps Using Special Tool
    G02768714Courtesy of FORD MOTOR CO.

    Rear driveshafts 

  8. Remove all excess grease from the slip yoke boot and the slip yoke.
  9. Set the driveshaft assembled length to specification.
    1. Set the driveshaft assembled length to specification.
      • Measure from the stub shaft weld to the U-joint centerline.
    2. Bleed the air from the driveshaft slip yoke boot.
    3. Position the driveshaft slip yoke boot clamp.
    Fig 7: Positioning Driveshaft Slip Yoke Boot Clamp
    G02768715Courtesy of FORD MOTOR CO.
  10. Using the special tool, install the driveshaft slip yoke boot clamp.
    Fig 8: Installing Driveshaft Slip Yoke Boot Clamp Using Special Tool
    G02768716Courtesy of FORD MOTOR CO.