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Cooler Bypass Valve - 4R100 Transmission: Installation

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    CAUTION: Failure to correctly install the new rubber-coated sealing washers will result in transmission fluid leaks.
    Fig 1: Installing Rubber-Coated Sealing Washer On Each Cooler Line Case Fitting
    G02765867Courtesy of FORD MOTOR CO.
  1. Install new rubber-coated sealing washers and new cooler line case fittings.
    1. Install one rubber-coated sealing washer on each cooler line case fitting.
    2. Install both cooler line case fittings into their respective ends of the CBV assembly.
    3. Install one rubber-coated sealing washer on each cooler line case fitting.
    2. CAUTION: If the cooler line case fitting is over-tightened the rubber coated sealing washers and/or cooler line case fittings can be damaged, causing a transmission fluid leak.
    NOTE: The CBV has a check ball in the rear fitting and will only allow flow in one direction. Make sure check ball moves freely.
    NOTE: Align the two rubber coated sealing washers, while assembling the rear CBV fitting.
    Fig 2: Installing CBV Onto Transmission Case
    G02765868Courtesy of FORD MOTOR CO.
  2. Install the CBV onto the transmission case.
  3. Install the transmission fluid cooler tube nuts.
    Fig 3: Installing Transmission Fluid Cooler Tube Nuts
    G02765869Courtesy of FORD MOTOR CO.
  4. Fill the transmission to the specified level with clean automatic transmission fluid. For additional information, refer to the FLUID CAPACITY  chart in SPECIFICATIONS .
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