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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 600 (Automatic Transmission - 4R70W/4R75W) >> In-Vehicle Repair >> Manual Control Lever Shaft and Seal >> Installation

Manual Control Lever Shaft and Seal: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the manual control lever seal.
    Fig 1: Installing Manual Control Lever Seal
    G02765509Courtesy of FORD MOTOR CO.
  2. Install the manual valve detent lever into the manual valve.
    Fig 2: Installing Manual Valve Detent Lever Into Manual Valve
    G02765510Courtesy of FORD MOTOR CO.
  3. Install the manual control lever shaft.
    1. Install the manual control lever shaft.
    2. Install the inner manual control lever shaft and nut.
    3. Install the manual valve detent lever spring bolt.
    Fig 3: Installing Manual Valve Detent Lever Spring Bolt
    G02765511Courtesy of FORD MOTOR CO.
  4. Install the manual valve detent lever spring.
    1. Install the manual valve detent lever spring.
    2. Install the manual valve detent lever spring bolt.
    Fig 4: Installing Manual Valve Detent Lever Spring Bolt
    G02765512Courtesy of FORD MOTOR CO.
  5. Install the digital TR sensor.
    1. Install the digital TR sensor.
    2. Loosely install the bolts.
    Fig 5: Installing Digital TR Sensor
    G02765513Courtesy of FORD MOTOR CO.
    6. NOTE: The manual lever must be in the NEUTRAL position.
    Fig 6: Aligning Digital TR Sensor Slots
    G02765514Courtesy of FORD MOTOR CO.
  6. Using the special tool, align the digital TR sensor slots. The tool is designed to fit snug.
    7. CAUTION: Tightening one screw before tightening the other may cause the sensor to bind or become damaged.
    Fig 7: Tightening Digital TR Sensor Bolts
    G02765515Courtesy of FORD MOTOR CO.
  7. Tighten the digital TR sensor bolts.
  8. Install the manual control lever.
    1. Position the manual control lever.
    2. Install a new manual control lever nut.
    Fig 8: Installing Manual Control Lever Nut
    G02765516Courtesy of FORD MOTOR CO.
  9. Connect the shift cable end to the manual lever with the lever in the (D) position.
    Fig 9: Connecting Shift Cable End To Manual Lever With Lever In (D) Position
    G02765517Courtesy of FORD MOTOR CO.
  10. Install the digital TR sensor electrical connector.
  11. Position the pan magnet into the transmission fluid pan.
    Fig 10: Installing Digital TR Sensor Electrical Connector
    G02765518Courtesy of FORD MOTOR CO.
    12. NOTE: The transmission fluid pan gasket is reusable. Clean and inspect for damage. If not damaged, the gasket should be reused.
    Fig 11: Installing Transmission Fluid Pan And Gasket
    G02765519Courtesy of FORD MOTOR CO.
  12. Install the transmission fluid pan and gasket.
    1. Position the transmission fluid pan gasket.
    2. Position the transmission fluid pan.
  13. Install the transmission fluid pan bolts.
    Fig 12: Installing Transmission Fluid Pan Bolts
    G02765520Courtesy of FORD MOTOR CO.
    14. NOTE: Start by filling the transmission with 4.7 liters (5 quarts) of clean automatic transmission fluid.
  14. Fill the transmission to the correct level with clean automatic transmission fluid.
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