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Extension Housing Gasket: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the extension housing and gasket.
    1. Install the extension housing and gasket.
    2. Install the bolts.
    Fig 1: Installing Extension Housing And Gasket
    G02765487Courtesy of FORD MOTOR CO.
  2. Install the rear mount and loosely install the bolt.
    Fig 2: Installing Rear Mount
    G02765488Courtesy of FORD MOTOR CO.
  3. Install the exhaust hanger and tighten the bolts.
    Fig 3: Installing Exhaust Hanger
    G02765489Courtesy of FORD MOTOR CO.
  4. Lower the transmission onto the rear crossmember and tighten the bolts.
    Fig 4: Tightening Bolts
    G02765490Courtesy of FORD MOTOR CO.
  5. NOTE: The output shaft and the driveshaft are a balanced assembly.
    Fig 5: Identifying Position Driveshaft To Rear Differential
    G02765491Courtesy of FORD MOTOR CO.
  6. Install the driveshaft.
    • Align the index marks and position the driveshaft on the transmission.
    • Position the driveshaft to the rear differential.
  7. NOTE: To maintain driveshaft balance, install the driveshaft yoke and flange in the original position that was marked during removal.
    Fig 6: Installing Driveshaft
    G02765492Courtesy of FORD MOTOR CO.
  8. Install the driveshaft.
    1. Install the driveshaft.
    2. Install the bolts.