Transmission Fluid Cooler Flow Test

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The transmission linkage/cable adjustment, fluid level and line pressure must be within specification before carrying out this test. refer to TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS for adjustments.

Remove fluid level indicator from fluid filler tube.
Place funnel in fluid filler tube.
Position the vehicle on a hoist. For additional information, refer to JACKING & LIFTING .
Remove the cooler return line (top fitting) from the fitting on the transmission case.
Connect one end of a hose to the cooler return line and route other end of the hose up to a point where it can be inserted into the funnel at the fluid filler tube.
Remove the safety stands and lower the vehicle. Insert end of hose into the funnel.
Start the engine and run it at idle with the transmission in NEUTRAL.
When fluid flows from the hose in a steady stream, a liberal amount of fluid should be observed. "Liberal" is about 1 liter (1 quart) delivered in 15 seconds. If a liberal flow is observed, the test is complete.
If the flow is not liberal, stop the engine. Disconnect the hose from the cooler return line and connect it to the converter outlet fitting (bottom fitting) on the transmission case.
Repeat steps 6 and 7. If flow is now approximately 1 liter (1 quart) in 15 seconds, refer to TRANSMISSION FLUID COOLER- BACKFLUSHING AND CLEANING . If the flow is still not approximately 1 liter (1 quart) in 15 seconds, repair or install pump and or converter.

For the installation of new transmission fluid cooler or tubes, refer to TRANSAXLE/TRANSMISSION COOLING .