Removal and Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Remove the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
Remove the retainers and the air deflector.

Fig 1: Removing Air Deflector
Courtesy of FORD MOTOR CO.
Remove the power steering reservoir bracket retainers.

Fig 2: Removing Power Steering Reservoir Bracket Retainers
Courtesy of FORD MOTOR CO.
Remove the power steering fluid indicator and retainers. Remove the power steering mounting bracket. Install the power steering fluid indicator and position the power steering reservoir aside.

Fig 3: Removing Power Steering Mounting Bracket
Courtesy of FORD MOTOR CO.
Disconnect the coolant hoses from the air cleaner outlet pipe.

Fig 4: Disconnecting Coolant Hoses From Air Cleaner Outlet Pipe
Courtesy of FORD MOTOR CO.

NOTE: Air cleaner side shown, engine side similar.

Fig 5: Removing Air Cleaner Outlet Pipe

Courtesy of FORD MOTOR CO.

Loosen the clamps and remove the air cleaner outlet pipe.
Disconnect the turbocharger intake tube breather hose.

Fig 6: Disconnecting Turbocharger Intake Tube Breather Hose
Courtesy of FORD MOTOR CO.
Loosen the clamp at the turbocharger.

Fig 7: Loosening Turbocharger Clamp
Courtesy of FORD MOTOR CO.
Remove the retaining nuts and position the heater hose bracket aside.

Fig 8: Removing Heater Hose Bracket Nuts
Courtesy of FORD MOTOR CO.
Remove the stud bolts and the turbocharger intake tube.

Fig 9: Removing Turbocharger Intake Tube
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.