Removal and Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Remove the cooling fan. For additional information, refer to COOLING FAN - 4.6L, 5.4L AND 6.8L .
If equipped, remove the underbody splash shield.

NOTE: Typical shown, others similar.

Fig 1: Disconnecting Transmission Oil Cooler Hoses (4.6L, 5.4L & 6.8L)

Courtesy of FORD MOTOR CO.

Disconnect the transmission oil cooler hoses.
- Plug or cap the lines as needed.
Disconnect the lower radiator hose.

Fig 2: Disconnecting Lower Radiator Hose (4.6L, 5.4L & 6.8L)
Courtesy of FORD MOTOR CO.
Remove the four bolts and the radiator support brackets.

Fig 3: Identifying Loosening Torque Of Radiator Support Brackets Bolts (4.6L, 5.4L & 6.8L)
Courtesy of FORD MOTOR CO.
Remove the radiator from the vehicle.

Fig 4: Removing Radiator (4.6L, 5.4L & 6.8L)
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.
- If necessary, install new appropriately sized worm drive-type clamps.