Valve Cover RH - 4.6L: Installation

WARNING: This page is about a different car, the 2004 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.

If a new gasket is being installed, apply instant adhesive completely around the gasket groove in the valve cover. Install the new valve cover gasket.

Fig 1: Installing Valve Cover Gasket
Courtesy of FORD MOTOR CO.

NOTE: If not secured within four minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.

Fig 2: Applying Bead Of Silicone Gasket And Sealant In Front Cover

Courtesy of FORD MOTOR CO.

Apply a bead of silicone gasket and sealant in two places where the engine front cover meets the cylinder head.
Position the valve cover on the cylinder head, and install the bolts loosely.

Fig 3: Installing Bolts
Courtesy of FORD MOTOR CO.
Tighten the bolts in the sequence shown.

Fig 4: Valve Cover Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.

NOTE: Rotate the PCV valve to lock it in place.

Fig 5: Installing PCV Valve In Valve Cover

Courtesy of FORD MOTOR CO.

Install the PCV valve in the valve cover and connect the hose.
Install the fuel charging wiring on the valve cover studs.

Fig 6: Installing Fuel Charging Wiring On Valve Cover Studs
Courtesy of FORD MOTOR CO.
Install the oil filler tube and clamp on the valve cover.

Fig 7: Installing Oil Filler Tube And Clamp On Valve Cover
Courtesy of FORD MOTOR CO.
Install the engine air cleaner and air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
Install the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .