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Removal and Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

    VEHICLES WITH 6.0L ENGINE 

  1. Remove the engine cooling fan. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION .

    2. ALL VEHICLES 

  2. Rotate the tensioner clockwise and remove the belt from the power steering pump pulley.
  3. With the vehicle in NEUTRAL, position on a hoist.
  4. If equipped, remove the deflector shield.
    Fig 1: Removing Deflector Shield
    G02761423Courtesy of FORD MOTOR CO.
    5. NOTE: Make sure to install the Power Steering Pump Pulley until it is flush with the power steering pump shaft. Inspect the belt alignment following installation to ensure correct alignment and prevent intermittent belt noise.
    Fig 2: Removing Power Steering Pump Pulley
    G02761424Courtesy of FORD MOTOR CO.
  5. Using the special tool, remove the pulley.
    • Inspect the pulley for paint marks in the web area near the hub. If there are 2 paint marks, install a new pulley. If there is no paint mark, use a paint pencil to mark the web area of the pulley near the hub.
  6. To install, reverse the removal procedure.
    7. CAUTION: Replacement of the Power Steering Pump Pulley is necessary after being removed and installed 2 times.
    Fig 3: Installing Power Steering Pump Pulley
    G02761425Courtesy of FORD MOTOR CO.
  7. Using the special tool, install the pulley.
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