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Fuel Tank Pressure Sensor - 4.0L SOHC Early Build: Notes

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
MATERIAL SPECIFICATION

Item Specification
MERPOL ® Hose Lubricant ESE-M99B144-B
WARNING: The evaporative emissions system contains fuel vapor and condensed fuel vapor. Although not present in large quantities, it still presents the danger of explosion or fire. Disconnect the battery ground cable from the battery to minimize the possibility of an electrical spark occurring, possibly causing a fire or explosion if fuel vapor or liquid fuel are present in the area. Failure to follow these instructions can result in personal injury.
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.
NOTE: During the repair or replacement of fuel-related components, all liquid and vapor fuel openings shall be capped, taped or otherwise appropriately protected to prevent the ingress of dirt or other contamination. All caps, tape and other protective materials shall be removed prior to installation.
  1. With the vehicle in NEUTRAL, position on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the battery ground cable. For additional information, refer to BATTERY DISCONNECT .
  3. Remove the fuel tank. For additional information, refer to FUEL TANK AND FILLER PIPE - 4.0L SOHC EARLY BUILD .
  4. Remove the components in the order indicated in the following illustration and table.
    Fig 1: Removing Fuel Tank
    G03182568Courtesy of FORD MOTOR CO.
  5. To install, reverse the removal procedure.
  6. Leak test evaporative emission system. For additional information, REFER to EVAPORATIVE EMISSION SYSTEM LEAK TEST .
  7. Carry out the evaporative emission repair drive cycle. For additional information, refer to EVAPORATIVE EMISSION REPAIR VERIFICATION DRIVE CYCLE .