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Item 37: Intermediate Clutch Drum Bearing No. 4 Assembly Note

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, measure from the top of the gauge bar to the center support ledge in the case at four places, 90 degrees apart.
    • Add the four measurements, divide by four, and record as dimension A.
    Fig 1: Measuring From Top Of Gauge Bar To Center Support Ledge In Case
    G03182282Courtesy of FORD MOTOR CO.
    2. CAUTION: The torque specifications are critical for this procedure. Failure to use the correct torque specifications may cause transmission damage.
    Fig 2: Installing Special Tool
    G03182283Courtesy of FORD MOTOR CO.
  2. Install the special tool.
    1. Install the special tool and the screws using the two pump screw locations at approximately 6 and 12 o'clock positions.
    2. Tighten the center screw.
    3. NOTE: Align the disc holes on the special tool with the slot in the gauge bar for correct measurement.
    Fig 3: Measuring Distance From Top Of Gauge Bar To Drum Bearing
    G03182284Courtesy of FORD MOTOR CO.
  3. Measure the distance from the top of the gauge bar to the drum bearing surface through the hole in the disc and record as dimension B. Repeat measurement 180 degrees opposite side of the special tool and record as dimension C.
  4. Add dimension B to C, divide by two and record as dimension D.
  5. Subtract A from D, and record as dimension E.
  6. Select the bearing from the following chart, using dimension E.
    BEARING SPECIFICATION CHART

    Dimension E Service Part Number (7D014) Bearing Thickness Identification (Notches)
    1.69-1.87 mm(0.066-0.074 in) XW4Z-CA 2.65-2.80 mm (0.104-0.110 in) None
    1.88-2.04 mm(0.073-0.080 in) XW4X-DA 2.83-2.98 mm (0.111-0.116 in) One
    2.05-2.22 mm(0.081-0.088 in) XW4Z-EA 3.01-3.16 mm (0.118-0.124 in) Two
    2.23-2.43 mm(0.088-0.096 in) XW4Z-FA 3.21-3.36 mm (0.1 26-0.132 in) Three
  7. Install the selected No. 4 thrust washer on the direct clutch drum.
    • Coat the thrust washer with petroleum jelly.
    Fig 4: Installing Selected No. 4 Thrust Washer On Direct Clutch Drum
    G03182285Courtesy of FORD MOTOR CO.
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