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Crankshaft Main Bearing Journal - Clearance

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tool
G03180061Courtesy of FORD MOTOR CO.
NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance.
  1. Remove the crankshaft main bearing caps and crankshaft main bearing.
  2. Lay a piece of Plastigage across the face of each crankshaft main bearing surface.
    Fig 2: Laying Piece Of Plastigage Across Face Of Crankshaft Main Bearing Surface
    G03180062Courtesy of FORD MOTOR CO.
  3. NOTE: Do not turn the crankshaft while carrying out this procedure.
  4. Install and remove the crankshaft main bearing cap.
  5. Verify the crankshaft journal clearance.
    • If out of specification, install new components as necessary.
    Fig 3: Measuring Plastigage For Crankshaft Journal Clearance
    G03180063Courtesy of FORD MOTOR CO.