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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 525 (Intake Air, Fuel Charging, & Engine Electronics) >> Removal And Installation >> Camshaft Position (CMP) Sensor >> Item 11: Camshaft Synchronizer Installation Note

Item 11: Camshaft Synchronizer Installation Note

WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: After installation, do not loosen the synchronizer bolt and rotate the synchronizer assembly. The synchronizer assembly is not adjustable. Do not loosen the synchronizer bolt after the alignment tool has been removed in order to align the CMP electrical connector for any reason. If the electrical connector is not in the correct position, the synchronizer assembly must be removed, the alignment tool and the assembly reinstalled if the engine has not been rotated from top dead center (TDC) of the compression on the No. 1 cylinder.
    CAUTION: A special tool must be used when installing a synchronizer assembly. Failure to follow this procedure will result in the fuel system being out of time with the engine, possibly causing engine damage.
    Fig 1: Installing Special Tool On Camshaft Synchronizer
    G03244343Courtesy of FORD MOTOR CO.
  1. Install the special tool on the camshaft synchronizer by rotating the tool until it engages both the notch in the camshaft synchronizer housing and the notch in the armature.
  2. CAUTION: It is very important to coat the gear on the camshaft synchronizer with clean engine oil prior to installation. Failure to do so could result in gear failure.
    NOTE: During installation, the arrow on the special tool will rotate clockwise until the oil pump intermediate shaft and camshaft gear engages.
    Fig 2: Installing Camshaft Synchronizer Housing Assembly
    G03244344Courtesy of FORD MOTOR CO.
  3. Install the camshaft synchronizer housing assembly so the arrow on the special tool is 54 degrees from the centerline of the engine.