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Transmission Fluid Cooler - BACKFLUSHING And Cleaning

WARNING: This page is about a different car, the 2002 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.
  1. Conduct backflushing with a suitable torque converter/fluid cooler cleaner. Test your equipment to make sure that a vigorous fluid flow is present before proceeding. Install a new filter in the flush equipment if flow is weak or contaminated.
  2. If the vehicle is equipped with an inline transmission fluid filter, remove and discard the filter.
    Fig 1: Removing Transmission Fluid Filter
    G01966051Courtesy of FORD MOTOR CO.
  3. To aid in attaching the cleaner to the transmission steel cooler lines, connect two additional rubber hoses to the transmission end of the steel transmission cooler lines as described below.
    • Connect the cleaner tank pressure line to the steel transmission cooler return line (longest line).
    • Connect a tank return hose to the steel transmission cooler pressure line (shorter line). Place the outlet end of this hose in the solvent tank reservoir.
  4. Turn on solvent pump and allow the solvent to circulate a minimum of 5 minutes (cycling switch on and off will help dislodge contaminants in cooler system).
  5. Switch off the solvent pump and disconnect the solvent pressure hose from the transmission cooler return line.
  6. Use compressed air to blow out the cooler(s) and lines (blow air into the transmission cooler return line) until all solvent is removed.
  7. Remove the rubber return hose from the remaining steel cooler line.
  8. NOTE: If the vehicle was not equipped with an inline fluid filter, install a fluid filter service kit (XC3Z-7B155-AA) follow the instructions supplied in the kit. If the vehicle was equipped with a inline fluid filter, install a new fluid filter (XC3Z-7B155-BA).
    Fig 2: Identifying Transmission Fluid Filter
    G01966052Courtesy of FORD MOTOR CO.
  9. Once a adequate flow has been established, install a new inline fluid filter on service kit assembly.
  10. Once the fluid filter has been installed check that fluid will flow out of the filter.