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Water Pump - 4.6L, 5.4L and 6.8L: Installation

WARNING: This page is about a different car, the 2002 Ford RV Cutaway, 2002 Ford Econoline, 2002 Ford E550 Super Duty, 2002 Ford E450 Super Duty, and 2002 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Some vehicle cooling systems are filled with Motorcraft Premium Engine Coolant VC-4-A (in Oregon VC-5, in Canada CXC-10) or equivalent meeting Ford specification ESE-M97B44-A (green color). Others are filled with Motorcraft Premium Gold Coolant VC-7-A or equivalent meeting Ford specification WSS-M97B51-A1 (yellow color). Always fill the cooling system with the same coolant that is present in the system. Do not mix coolant types.
  1. Install a new O-ring on the water pump. Coat the new O-ring with engine coolant.
  2. CAUTION: Do not rotate the water pump housing once the water pump has been positioned in the cylinder block. Damage to the O-ring seal will occur.
  3. Install the water pump.
    1. Lubricate the new O-ring seal using engine coolant and install the O-ring seal onto the water pump.
    2. Position the water pump into the engine block.
    3. Install the bolts.
      Fig 1: Installing Water Pump
      G03404874Courtesy of FORD MOTOR CO.
  4. Position the pulley onto the water pump and install the bolts.
    Fig 2: Installing Water Pump Pulley
    G03404875Courtesy of FORD MOTOR CO.
  5. Install the accessory drive belt. For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .
  6. Install the fan and fan clutch. For additional information, refer to RADIATOR  .
  7. Refill the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING  .