Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Clean the keyway and slot using metal surface cleaner before applying silicone gasket and sealer.

NOTE: The crankshaft pulley must be installed and the bolt tightened within four minutes of applying the silicone gasket and sealer.

Fig 1: Applying Silicone Gasket & Sealant To End Of Keyway Slot

Courtesy of FORD MOTOR CO.

Apply silicone gasket and sealant to the end of the keyway slot.

NOTE: Lubricate the outside diameter sealing surface of the crankshaft pulley with clean engine oil.

Fig 2: Installing Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Using the special tool, install the crankshaft pulley.

NOTE: Use an appropriate strap wrench to hold the crankshaft pulley.

Fig 3: Installing Bolt & Washer

Courtesy of FORD MOTOR CO.

Install the bolt and the washer and tighten in four stages.
- Stage 1: Tighten to 120 Nm (89 lb-ft).
- Stage 2: Loosen 360 degrees.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees.
Install RH front inner splash shield.

Fig 4: Installing RH Front Inner Splash Shield
Courtesy of FORD MOTOR CO.
Install the accessory drive belt. For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .