Power Steering Pump to Steering Gear Pressure Line - 2.0L Zetec: Installation

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

Using the special tool, install a new Teflon(R) seal on the power steering pressure line fitting.
- Remove and discard the original seal.
- Stretch the seal over the special tool and slide it onto the tube nut.
Fig 1: Installing Teflon(R) Seal On Power Steering Pressure Line Fitting
Courtesy of FORD MOTOR CO.
Install the power steering pressure line bracket to engine bolt.

Fig 2: Installing Power Steering Pressure Line Bracket To Engine Bolt
Courtesy of FORD MOTOR CO.
Install the power steering pressure line bracket bolt to the engine lifting hook.

Fig 3: Installing Power Steering Pressure Line Bracket Bolt To The Engine Lifting Hook
Courtesy of FORD MOTOR CO.
Install the power steering pressure line bracket bolt to the steering gear.

Fig 4: Installing Power Steering Pressure Line Bracket Bolt To Steering Gear
Courtesy of FORD MOTOR CO.

NOTE: Make sure the O-ring seals are on the power steering pressure and return lines.

Fig 5: Connecting Power Steering Pressure And Return Lines To Steering Gear

Courtesy of FORD MOTOR CO.

Connect the power steering pressure and return lines to the steering gear and install the bolt.
Raise the vehicle.
Connect the power steering pressure line to the power steering pump.

Fig 6: Connecting Power Steering Pressure Line To Power Steering Pump
Courtesy of FORD MOTOR CO.
Lower the vehicle.
Fill and leak check the power steering system. For additional information, refer to STEERING SYSTEM - GENERAL INFORMATION .