LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 33 (Engine Controls - Theory & Operation - Gasoline & NGV) >> Secondary Air Injection System >> Electric Secondary Air Injection System >> Notes

Electric Secondary Air Injection System: Notes

WARNING: This page does not describe the selected car, but rather 32 other vehicles, including the 2002 Mercury Sable, 2002 Mercury Mountaineer, 2002 Mercury Grand Marquis, 2002 Mercury Cougar, and 2002 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.

Electric Secondary Air Injection (AIR) system consists of an Electric AIR Pump (EAP), single or dual combination check air injection diverter (AIR diverter) valve(s), an AIR by-pass solenoid, a solid state relay, PCM, wiring and vacuum hoses. The following list of components and their specific operation corresponds to numbers in illustration. See Fig 1.

  1. PCM requires Engine Coolant Temperature (ECT), Intake Air Temperature (IAT) and Crankshaft Position (CKP) inputs to initiate secondary air injection function.
  2. When engine is started, strategy will determine when to enable Electric Air Pump (EAP). After a 5-10 second delay, PCM signals solid state relay and AIR by-pass solenoid to begin system operation. Once catalyst is lit-off, PCM then signals solid state relay to stop EAP operation and to close AIR by-pass solenoid from supplying vacuum to AIR diverter valve(s). For additional AIR by-pass solenoid or AIR diverter valve information, see AIR BY-PASS SOLENOID  or AIR DIVERTER VALVE  .
  3. Solid state relay provides start-up signal and will switch high current required to operate EAP. Input control to solid state relay comes from PCM. See Fig 2.
  4. AIR by-pass solenoid applies a vacuum to AIR diverter valve(s) causing it to open and to allow air to flow into exhaust manifolds.
  5. Vacuum check valve controls vacuum bleed-off to solenoid.
  6. Function of splash cap, if equipped, is to provide EAP with a source of dry air.
  7. EAP delivers required amount of air to control emissions during engine operation. Air is forced into exhaust manifolds to oxidize hydrocarbons and carbon monoxide created by running rich at start up. For additional EAP information, see ELECTRIC AIR PUMP .

Fig 1: Identifying Electric Secondary Air Injection System Components & Circuits
G00096643Courtesy of FORD MOTOR CO.
Fig 2: Identifying Solid State Relay
G00096644Courtesy of FORD MOTOR CO.
Fig 3: Identifying Secondary AIR Injection Components
G00035772Courtesy of FORD MOTOR CO.