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Manual Control Lever Shaft and Seal: Installation

WARNING: This page is about a different car, the 2003 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the manual control lever seal.
    Fig 1: Installing Manual Control Lever Seal
    G01539686Courtesy of FORD MOTOR CO.
  2. Install the parking lever actuating rod.
    1. Install the manual valve detent lever.
    2. Install the parking lever actuating rod.
      Fig 2: Installing Parking Lever Actuating Rod
      G01539687Courtesy of FORD MOTOR CO.
  3. Install the manual control lever shaft.
    1. Install the manual control lever shaft.
    2. Install the inner manual control lever shaft nut.
    3. Install the manual lever shaft retaining pin.
      Fig 3: Installing Inner Manual Control Lever Shaft Nut
      G01539688Courtesy of FORD MOTOR CO.
  4. Install the manual valve detent lever spring.
    1. Position the manual valve detent lever spring.
    2. Install the manual valve detent lever spring bolt.
      Fig 4: Installing Manual Valve Detent Lever Spring Bolt
      G01539689Courtesy of FORD MOTOR CO.
  5. Install the digital TR sensor.
    1. Install the digital TR sensor.
    2. Loosely install the bolts.
      Fig 5: Installing Bolts
      G01539690Courtesy of FORD MOTOR CO.
    6. NOTE: Manual shift lever must be in the neutral position.
    Fig 6: Aligning Digital TR Sensor
    G01539691Courtesy of FORD MOTOR CO.
  6. Using the special tool, align the digital TR sensor.
  7. Tighten the bolts.
    Fig 7: Tightening Bolts
    G01539692Courtesy of FORD MOTOR CO.
  8. Install the manual control lever.
    1. Position the manual control lever.
    2. Install a new manual lever shaft outer nut.
      Fig 8: Installing Manual Lever Shaft Outer Nut
      G01539693Courtesy of FORD MOTOR CO.
  9. With manual lever in overdrive, connect the shift control cable.
    Fig 9: Connecting Shift Control Cable
    G01539694Courtesy of FORD MOTOR CO.
  10. Install digital TR sensor electrical connector.
  11. Install the filter and transmission fluid pan. For additional information, refer to FLUID PAN, GASKET AND FILTER .
  12. Lower the vehicle.
    13. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy.
  13. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
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