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Drive Gear Backlash - All Gears: Inspection

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine front cover. For additional information, refer to ENGINE .
  2. NOTE: Keep the other gears from moving while performing this procedure.
  3. Position the Dial Indicator tip on the sprocket tooth of the gear to be checked.
  4. Rotate the gear to remove backlash and zero in the Dial Indicator.
  5. If the reading exceeds service limits, install a new drive gear.
    Fig 1: Installing Drive Gear
    G01537581Courtesy of FORD MOTOR CO.