Removal and Installation

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Remove the power steering pump pulley. For additional information, refer to POWER STEERING PUMP PULLEY - E150-E450 .
Disconnect the power steering reservoir pump hose (3691) and pressure line from the power steering pump (3A674).
- Drain the power steering oil reservoir (3A697).
  
  Fig 1: Disconnecting Power Steering Reservoir Pump Hose And Pressure Line From Power Steering Pump
  Courtesy of FORD MOTOR CO.
Remove the three bolts and the pump.

Fig 2: Removing Three Bolts And Pump
Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.
- Install a new power steering seal on the power steering pressure fitting by stretching the seal over the seal replacer until it is large enough to slip over the threads of the fitting.
  
  Fig 3: Installing Power Steering Seal On Power Steering Pressure Fitting
  Courtesy of FORD MOTOR CO.
Install the power steering pump pulley. For additional information, refer to POWER STEERING PUMP PULLEY - E150-E450 .
Fill, purge and leak check the system. For additional information, refer to STEERING SYSTEM-GENERAL INFORMATION .