Differential Case and Ring Gear - Conventional: Disassembly

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Remove the differential case (4204). For additional information, refer to DIFFERENTIAL CASE .
Remove the 10 ring gear bolts.

Fig 1: Removing Ring Gear Bolts
Courtesy of FORD MOTOR CO.

CAUTION: Care should be taken not to damage the bolt hole threads.

Fig 2: Removing Ring Gear

Courtesy of FORD MOTOR CO.

Insert a punch in the bolt holes and drive the ring gear off.

NOTE: The speed sensor ring cannot be reused once removed.

Fig 3: Removing Speed Sensor Ring

Courtesy of FORD MOTOR CO.

Remove the speed sensor ring if required.
Using the special tools, remove the differential bearing.

Fig 4: Removing Differential Bearing
Courtesy of FORD MOTOR CO.
Remove the differential pinion shaft lock bolt.

Fig 5: Removing Differential Pinion Shaft Lock Bolt
Courtesy of FORD MOTOR CO.
Remove the differential pinion shaft (4211).

Fig 6: Removing Differential Pinion Shaft
Courtesy of FORD MOTOR CO.
Rotate and remove the differential pinion gear (4215) and differential pinion thrust washer (4230).

Fig 7: Removing Differential Pinion Gear And Differential Pinion Thrust Washer
Courtesy of FORD MOTOR CO.
Remove the differential side gear (4236) and the differential pinion thrust washer.

Fig 8: Removing Differential Side Gear And Differential Pinion Thrust Washer
Courtesy of FORD MOTOR CO.