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Driveshaft - Rear, One-Piece: Installation

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the extension housing seal for damage. Install a new seal as necessary. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION-4R100 or AUTOMATIC TRANSAXLE/TRANSMISSION-4R70W .
    Fig 1: Installing New Seal
    G01440280Courtesy of FORD MOTOR CO.
  2. Check to see if a paint mark is present on the front of the driveshaft and on the end of the transmission output shaft.
    • Vehicles equipped with 4R70W transmission have the paint mark.
    • Vehicles equipped with 4R100 transmissions do not have the paint mark.
    Fig 2: Identifying Mark On Front Of Driveshaft And On End Of Transmission Output Shaft
    G01440281Courtesy of FORD MOTOR CO.
  3. Lubricate the slip-yoke spline with grease.
    Fig 3: Lubricating Slip-Yoke Spline With Grease
    G01440282Courtesy of FORD MOTOR CO.
  4. NOTE: Depending on the paint markings, there are two methods of indexing the driveshaft and the output shaft.
    Fig 4: Aligning Factory-Made Paint Marks On Output Shaft And Driveshaft
    G01440283Courtesy of FORD MOTOR CO.
    Fig 5: Installing Driveshaft In Transmission
    G01440284Courtesy of FORD MOTOR CO.
  5. Install the driveshaft.
    1. Preferred method - align the factory-made paint marks on the output shaft and driveshaft and position the driveshaft in the transmission.
    • Alternate method - align the index-marks and position the driveshaft in the transmission.
  6. CAUTION: Install the driveshaft with new bolts. If new bolts are not available, apply sealer to the threads of the original bolts.
    CAUTION: The driveshaft flange yoke fits tightly on the pinion flange pilot. To make sure that the yoke seats squarely on the flange, tighten the bolts evenly in a cross pattern as shown.
  7. Position the driveshaft flange yoke on the pinion flange with the index marks aligned, and install the bolts.
Fig 6: Positioning Driveshaft Flange Yoke On Pinion Flange
G01440285Courtesy of FORD MOTOR CO.