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Driveshaft Universal Joint - Single Cardan, Flange Yoke: Assembly

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E550 Super Duty, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

    BEARING CUP INSTALLATION 

    NOTE: Install the Universal Joint Kits as complete assemblies only. Do not mix components from other Kits.
    Fig 1: Installing New Spider And Bearing Cups
    G01440351Courtesy of FORD MOTOR CO.
  1. Install a new spider and bearing cups.
    1. Start a new bearing cup in the driveshaft yoke.
      • Check the needle bearings for correct positioning.
    2. Position the new spider in the driveshaft yoke.
    3. Position the driveshaft yoke in the special tool.
    4. Press the bearing cup to just below the snap ring groove.
    • Repeat to install the new bearing cup on the opposite side of the driveshaft yoke.

    2. FLANGE INSTALLATION 

  2. Inspect the flange. Install a new flange, if necessary.
  3. Install the new bearing cups and the flange.
    1. Start a new bearing cup in the flange.
      • Check the needle bearings for correct positioning.
    2. Position the flange on the spider.
    3. Position the assembly in the special tool.
    4. Press the bearing cup to just below the snap ring groove.
    • Repeat to install the new bearing cup on the opposite side of the flange.
    Fig 2: Installing New Bearing Cups And Flange
    G01440352Courtesy of FORD MOTOR CO.

    4. FINAL ASSEMBLY 

    NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings.
    Fig 3: Installing Snap Rings
    G01440353Courtesy of FORD MOTOR CO.
  4. Remove the driveshaft from the special tool, and install the four new snap rings.
    5. CAUTION: Do not strike the bearings.
  5. Check the U-joint for freedom of movement.
Fig 4: Checking U-Joint For Freedom Of Movement
G01440354Courtesy of FORD MOTOR CO.
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