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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 308 (Transfer Case) >> In-Vehicle Repair >> Transfer Case Inner Halfshaft Seal >> Removal

Transfer Case Inner Halfshaft Seal: Removal

WARNING: This page is about a different car, the 2002 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the transfer case. Refer to TRANSFER CASE DRAINING AND FILLING .
  2. Remove the transfer case. Refer to TRANSFER CASE - 3.0L (4V) .
  3. Remove the transfer case vent tube.
    • Remove the two bolts.
    Fig 1: Removing Transfer Case Vent Tube
    G02051469Courtesy of FORD MOTOR CO.
  4. Remove and discard the dust shield.
    Fig 2: Removing Dust Shield
    G02051470Courtesy of FORD MOTOR CO.
    5. CAUTION: The transfer case cover is located to the case using two hollow dowels. Remove the cover squarely from the dowels to avoid cracking the cover bosses.
    Fig 3: Removing Bolts And Transfer Case Cover
    G02051471Courtesy of FORD MOTOR CO.
  5. Remove the bolts and the transfer case cover.
  6. Remove the three gears.
    Fig 4: Removing Three Gears
    G02051472Courtesy of FORD MOTOR CO.
  7. Remove the inner seal.
    Fig 5: Removing Inner Seal
    G02051473Courtesy of FORD MOTOR CO.
    8. CAUTION: Transfer case cover and case sealing surfaces must be free of grease prior to applying new silicone sealant.
  8. Clean the transfer case sealing surfaces.
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