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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2292 (Engine Mechanical - 2.5L (Except Hybrid)) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the valves.
    NOTE: Coat the valve stems with clean engine oil.
  2. Using the Valve Stem Oil Seal Installer, install the valve seals.
    NOTE: Use the protector provided with the replacement kit to prevent damage to the valve seals. Lubricate the valve stems and guides with clean engine oil.
    Fig 1: Installing Valve Seals
    G06262205Courtesy of FORD MOTOR CO.
  3. Using the Valve Spring Compressors, install the valve springs.
    • Insert the valve springs and the valve spring retainers.
    • Compress the valve springs and install the valve collets, using grease and a small screwdriver.
    NOTE: Check the seating of the valve collets.
    Fig 2: Identifying Valve Spring & Valve Spring Retainer Special Tools
    G06262206Courtesy of FORD MOTOR CO.
  4. Install the spark plugs.
    • Tighten to 12 Nm (106 lb-in).
    NOTE: Only use hand tools when removing or installing the spark plugs, damage can occur to the cylinder head or spark plug.
  5. Install the CHT  sensor.
    • Tighten to 12 Nm (106 lb-in).
  6. Install the EGR valve, using a new gasket.
    • Tighten to 20 Nm (177 lb-in).
    Fig 3: Locating EGR Valve Bolts
    G06262207Courtesy of FORD MOTOR CO.
  7. Using a new gasket, install the coolant outlet and bolts.
    • Tighten to 10 Nm (89 lb-in).
    Fig 4: Locating Coolant Outlet Bolts
    G06262208Courtesy of FORD MOTOR CO.
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