Manual Control Lever Shaft and Seal: Installation

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The remote filter and the previous design sump filter are both replaced by a high-efficiency sump filter, which requires a wider and deeper bottom pan. Always pair the sump filter with the correct bottom pan design, to avoid cavitation, filter cracking and transmission damage.

Fig 1: Late Build Vehicles Without Remote Filter and With Serviceable High Efficiency Sump Filter (HESF)

Courtesy of FORD MOTOR CO.

NOTE: Prior to installing the manual control lever seal, clean the bore opening with mineral spirits.

Using the Shift Shaft Fluid Seal Installer, install the manual control lever seal.

Fig 2: Identifying Manual Control Lever Seal

Courtesy of FORD MOTOR CO.

Loosen the 2 bolts on the Transmission Range (TR) sensor.

Fig 3: Locating Transmission Range (TR) Position Sensor Bolts

Courtesy of FORD MOTOR CO.

Install the manual control lever shaft.

Fig 4: Identifying Manual Control Lever Shaft Assembly

Courtesy of FORD MOTOR CO.

NOTE: Leave a small portion of the pin exposed.

Install the manual valve detent lever shaft retaining pin into the case.

Fig 5: Identifying Manual Valve Detent Lever Shaft Retaining Pin

Courtesy of FORD MOTOR CO.

NOTE: When the retaining pin is installed correctly, 2 mm (0.08 in) of the pin will be exposed.

Install a new manual valve detent lever shaft retaining pin.

Fig 6: Locating Manual Valve Detent Lever Shaft Retaining Pin

Courtesy of FORD MOTOR CO.

Tighten the TR sensor bolts.
- Tighten to 10 Nm (89 lb-in).

Fig 7: Locating Transmission Range (TR) Position Sensor Bolts

Courtesy of FORD MOTOR CO.

Install the transmission fluid pan, gasket and filter. For additional information, refer to Fluid Pan, Gasket and Filter .
Connect the selector lever cable end to the manual control lever.

Fig 8: Connecting Selector Lever Cable End From Manual Control Lever

Courtesy of FORD MOTOR CO.

Adjust the selector lever cable. Verify that the vehicle starts in PARK and NEUTRAL and the reverse lamps illuminate in REVERSE. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS article.