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Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Removal

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the intake manifold. For additional information, refer to ENGINE - 6.0L DIESEL article.
  2. Remove the EGR cooler bolts.
  3. Fig 1: Exhaust Gas Recirculation (EGR) Cooler Bolts
    GF0012036Courtesy of FORD MOTOR CO.
    NOTE: Use care when removing the EGR cooler not to lose the grommets or spacer.
  4. Remove the bolt and the EGR cooler.
  5. Fig 2: Exhaust Gas Recirculation (EGR) Cooler Bolt
    GF0006000Courtesy of FORD MOTOR CO.
  6. Remove and discard the gasket and O-ring seal.
  7. Fig 3: Identifying Gasket & O-Ring Seal
    G03888296Courtesy of FORD MOTOR CO.