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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2145 (Engine Cooling - (Except Hybrid)) >> Removal And Installation >> Bypass Tube - 3.0L (4V) >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2008 Mercury Mariner and 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding .
  3. Remove the thermostat housing. For additional information, refer to Thermostat Housing - 3.0L (4V) .
  4. Remove the bypass tube-to-thermostat housing hose.
  5. Disconnect the engine coolant temperature (ECT) sensor electrical connector.
  6. Remove the bolt, stud bolt and bypass tube.
    • To install, tighten to 10 Nm (89 lb-in).
  7. Remove and inspect the O-ring seals, install new seals if necessary.
  8. To install, reverse the removal procedure.
    • Lubricate the O-ring seals with clean engine coolant.
  9. Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding .
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