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Remote Deployment Of Belt & Buckle Assembly Pretensioners

WARNING: This page is about a different car, the 2003 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.

This procedure is to be used when a vehicle with a live left or right pretensioner is to be scrapped.

WARNING: Pretensioners being deployed may cause objects to be projected away from pretensioner. Also, loud noise occurs during deployment. Personal injury and hearing damage may result. To ensure physical and hearing safety, perform remote deployment outdoors and keep all personnel at least 20 feet (6.09 m) away from deployment area. Wear safety goggles and hearing protection during deployment procedure.
  1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS  . Disable air bag system. See DISABLING SYSTEM  under DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. Remove appropriate pretensioner. See BELT & BUCKLE ASSEMBLY PRETENSIONER  under REMOVAL & INSTALLATION. With pretensioner removed, cut pretensioner connector from wiring harness near pretensioner. Strip 1" of insulation from wire ends. Obtain 2 wires, each at least 20 gauge and 20 feet long. Connect one end of each 20-foot wire to one end of each pretensioner wire. See Fig 1 .
    WARNING: Seat belt pretensioner can ricochet when deployed. Personal injury may result. When placing a live pretensioner on a bench or other surface, always position pretensioner so that moveable parts do not contact surface. This will reduce motion of pretensioner, if accidentally deployed.
  3. Place pretensioner on a flat surface in remote area (such as parking lot or field) in such a way that moving parts are not contacting surface. With 20-foot wire fully extended, deploy pretensioner by touching loose ends of both wires to 12-volt battery terminals.
  4. If successful, a loud noise will be heard. Allow at least 10 minutes for cooling before approaching pretensioner. Pretensioner is now inoperative. If pretensioner does not deploy, pretensioner is faulty. Contact vehicle manufacturer for further instructions on disposal procedures.
Fig 1: Connecting Deployment Wires To Seat Belt Pretensioner (Typical)
G99I25401Courtesy of FORD MOTOR CO.