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Removal & Installation (Electric - Frame Mounted)

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Fuel Line Disconnect Tool 310-S039 (T90T-9550-S) is required to perform this procedure. See Figure.
  1. Disconnect negative battery cable. On vehicles with dual batteries, see DUAL BATTERIES  under MISCELLANEOUS. Release fuel pressure. See FUEL SYSTEM PRESSURE RELEASE .
  2. Raise and support vehicle. Disconnect fuel pump electrical connector located behind fuel pump near frame rail. See Fig 1.
  3. Remove fuel pump supply line retaining clip, discard clip and remove fuel supply line from fuel pump. Using Fuel Line Disconnect Tool, disconnect fuel delivery line. See FUEL LINE CONNECTORS .
  4. Unclip brake lines from fuel pump bracket. Remove pump bracket mounting nuts, and remove fuel pump with bracket. See Fig 2. Loosen pinch bolt and remove fuel pump from mounting bracket.
  5. To install, reverse removal procedure. Tighten fuel pump mounting bracket nuts to specification. See TORQUE SPECIFICATIONS .
Fig 1: Identifying Electric Fuel Pump Connections & Mounting
G00248255Courtesy of FORD MOTOR CO.
Fig 2: Removing & Installing Fuel Pump Mounting Bracket
G00248256Courtesy of FORD MOTOR CO.