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Removal & Installation

WARNING: This page is about a different car, the 2003 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Spring Gauge 211-034 (T74P-3504-Y) is required to perform this procedure. See Figure .
  1. Remove engine cover. See ENGINE COVER  under MISCELLANEOUS. Remove turbocharger heat shield.
  2. Loosen marmon clamp and pull exhaust outlet pipe away from turbocharger. See Fig 1 .
  3. Disconnect the control rod from exhaust backpressure valve and remove bolts retaining exhaust backpressure valve to turbocharger.
  4. To install, reverse removal procedure. Tighten exhaust backpressure valve bolts to specification. See TORQUE SPECIFICATIONS  . Using the Spring Gauge, adjust the control rod length until 10 lbs. (4.5 kg) of force is required to fully close the exhaust backpressure valve. See Fig 2 .
Fig 1: Removing & Installing Exhaust Connections At Turbocharger
G00248192Courtesy of FORD MOTOR CO.
Fig 2: Adjusting Control Rod Tension
G97G03799Courtesy of FORD MOTOR CO.
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