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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1926 (Fuel Charging And Controls - 6.0L Diesel - F250-F550) >> Removal And Installation >> Fuel Injection Pressure Regulator (IPR) Valve >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the turbocharger intake tube. For additional information, refer to FUEL CHARGING AND CONTROLS - TURBOCHARGER article.
  2. Remove the fuel injector control module (FICM). For additional information, refer to ELECTRONIC ENGINE CONTROLS - DIESEL ENGINE article.
  3. Remove the retaining nuts and the rear FICM bracket.
    • To install, tighten to 8 Nm (71 lb-in).
    4. Fig 1: Locating Rear FICM Bracket And Nuts
    G03907797Courtesy of FORD MOTOR CO.
  4. Remove the retaining nuts from the heat shield bracket.
    • Position the ground wire aside.
    5. Fig 2: Locating Harness Retainer Nut And Ground Wire Nut
    G03906757Courtesy of FORD MOTOR CO.
  5. Disconnect the wiring retainer from the back of the heat shield bracket.
    6. Fig 3: Locating Wiring Retainer
    G03906758Courtesy of FORD MOTOR CO.
  6. Remove the bolts and the heat shield bracket.
    7. Fig 4: Locating Heat Shield Bracket Bolts
    G03906759Courtesy of FORD MOTOR CO.
  7. Remove the intake manifold stud.
    • To install, tighten to 11 Nm (8 lb-ft).
    8. Fig 5: Locating Intake Manifold Stud
    GF0005919Courtesy of FORD MOTOR CO.
  8. Position back the injection pressure regulator (IPR) valve electrical connector heat insulating wrap.
    9. Fig 6: Locating Injection Pressure Regulator (IPR) Valve Electrical Connector Heat Insulating Wrap
    GF0005920Courtesy of FORD MOTOR CO.
  9. Disconnect the IPR valve electrical connector.
    10. Fig 7: Locating IPR Valve Electrical Connector
    GF0005921Courtesy of FORD MOTOR CO.
  10. If equipped, disconnect the snap and remove the heat insulating wrap.
    11. Fig 8: Locating Heat Insulating Wrap
    GF0005922Courtesy of FORD MOTOR CO.
  11. Using the special tool, remove the IPR valve.
    • To install, tighten to 50 Nm (37 lb-ft).
    12. Fig 9: Locating IPR Valve
    GF0005923Courtesy of FORD MOTOR CO.
    NOTE: It is necessary to re-install the heat insulating wrap on the IPR valve.
  12. To install, reverse the removal procedure.
    • Apply clean engine oil to the IPR valve prior to installing.
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