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WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Install a new mounting gasket.

Fig 1: Identifying Mounting Gasket
Courtesy of FORD MOTOR CO.

CAUTION: Secure the transfer case to the high-lift jack with a safety strap.

Fig 2: Securing Transfer Case To High-Lift Jack

Courtesy of FORD MOTOR CO.

Raise the transfer case into position.
Install the 6 transfer case-to-transmission bolts.
- Tighten to 50 N.m (37 lb-ft).
Fig 3: Locating Transfer Case-To-Transmission Bolts
Courtesy of FORD MOTOR CO.

Remove the high-lift jack.

Fig 1: Identifying High-Lift Jack
Courtesy of FORD MOTOR CO.

CAUTION: Align the index-marks when installing the driveshaft.

Fig 1: Locating Front Driveshaft-To-Transfer Case Bolts

Courtesy of FORD MOTOR CO.

Connect the front driveshaft to the transfer case and install the 4 new front driveshaft flange bolts.
- Tighten to 111 Nm (82 lb-ft).
Install the rear driveshaft. For additional information, refer to DRIVESHAFT article.
If equipped, install the skid plate and the 4 bolts.
- Tighten to 24 N.m (18 lb-ft).
Fig 2: Locating Skid Plate And Bolts
Courtesy of FORD MOTOR CO.
If drained, fill the transfer case. For additional information, refer to Transfer Case Draining and Filling in this article.