Transfer Case - Electronic Shift: Notes

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
	2- or 3-Jaw Puller	205-D027 (D80L-1013-A)
	Adapter for 303-224 (Handle)	205-153 (T80T-4000-W)
	Holding Fixture, Drive Pinion Flange	205-126 (T78P-4851-A)
	Holding Fixture, Transmission	307-003 (T57L-500-B)
	Installer, Drive Pinion Bearing Cup	205-138 (T80T-4000-D)
	Installer, Drive Pinion Bearing Cup	205-140 (T80T-4000-F)
	Installer, Input Shaft Bearing	308-412
	Installer, Input Shaft Oil Seal	308-408
	Installer, Output Shaft Front Bearing	308-410
	Installer, Output Shaft Oil Seal	308-403
	Installer, Output Shaft Oil Slinger	308-399 (Part of Kit 308-S398)
	Installer, Output Shaft Oil Slinger	308-400 (Part of Kit 308-S398)
	Installer, Output Shaft Rear Bearing	308-401
	Installer, Output Shaft Rear Bearing	308-411
	Installer, Rear Axle Oil Seal	205-155 (T80T-4000-Y)
	Installer, Transfer Case Needle Bearing	308-402
	Remover, Front Pump Bushing	307-016 (T66L-7003-C2)
	Remover, Torque Converter Oil Seal	307-309 (T94P-77001-BH)
	Sleeve, Input Shaft Snap Ring	308-406
	Sleeve, Output Shaft Front Snap Ring	308-405
	Sleeve, Output Shaft Rear Snap Ring	308-404
	Slide Hammer	100-001 (T50T-100-A)
	Socket, Sector Shaft Nut	308-407
	Spreader, Transfer Case Housing	308-396
	Universal Puller Set	303-DS005 (D80L-100-A)

Material

Item	Specification
Motorcraft Metal Surface Cleaner ZC-21	WSE-M5B392-A
Multi-Purpose Grease XG-4 and/or XL-5	ESB-M1C93-B
Silicone Gasket and Sealant TA-30	WSE-M4G323-A4
Thread Sealant with PTFE TA-24	WSK-M2G350-A2

Fig 1: Identifying Transfer Case - Electronic Shift Transfer Case

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	7A443	Bolt
2	7G360	Gearmotor encoder assembly
3	7F337	Plastic retainer
4	7288	O-ring motor seal
5	7W073	Motor adapter
6	7Z119	O-ring seal
7	7L013	Poppet screw
8	-	O-ring seal
9	7219	Spring
10	7233	Poppet
11	7B215	Front output seal
12	7C016	Slinger
13	7B214	Front flange
14	7045	Hex locknut
15	7B215	Input seal
16	7079	Input bearing retainer ring
17	7005	Front half case
18	7034	Vent
19	7025	Ball bearing, front input
20	7N281	Front input bearing retaining ring
21	-	Annulus gear (part of 7005)
22	7917	Annulus retaining ring
23	7R516	Lock plate retaining ring
24	7B066	Lock plate
25	7Z118	Front input gear thrust washer
26	7017	Input gear
27	7120	Pilot bearing
28	7Z213	Rear input gear thrust washer
29	7A398	Planetary carrier assembly
30	7100	Range shift sleeve
31	7183	Synchronizer sleeve
32	-	Synchronizer springs (part of 7124)
33	7064	Hub retaining ring
34	7A044	Synchronizer strut
35	7124	Synchronizer hub
36	7107	Outer ring
37	7A044	Synchronizer struts
38	7K317	Middle ring
39	7Z018	Inner ring
40	7064	Clutch gear retaining ring
41	7C215	Clutch gear
42	7W060	Drive sprocket hub
43	7177	Drive sprocket
44	7064	Sprocket retaining ring
45	7061	Mainshaft
46	7085	Rear retainer
47	7118	Needle bearing
48	7B215	Rear output seal
49	7C016	Slinger
50	7B214	Rear flange
51	7045	Nut
52	7A443	Retainer bolt
53	7D362	Bushing dowel
54	7005	Rear half case
55	7015	Ball bearing
56	7030	Retaining ring
57	7R141	Retaining ring
58	7A149	Oil pump assembly
59	7A010	Fill plug
60	7A010	Drain plug
61	7A443	Rear case bolt
62	7E290	Chip collector magnet
63	7A098	Oil screen
64	7N148	Lower tube connector
65	7A210	Lower oil tube
66	7N148	Upper tube connector
67	7A210	Upper oil tube
68	7288	O-ring seal
69	7F063	Sector assembly
70	7917	Front oil pump retaining ring
71	7025	Front oil pump ball bearing
72	7049	Retaining ring
73	7061	Front output shaft
74	7177	Driven sprocket
75	7064	Sprocket retaining ring
76	7127	Needle bearing
77	7289	Range fork assembly
78	7C430	Range shift fork pad
79	7C430	Mode fork end pads
80	7C430	Mode fork center pad
81	7289	Mode fork assembly
82	7219	Mode spring
83	7A029	Drive chain