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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1805 (Engine - 4.6L (2V) - F-150) >> In-Vehicle Servicing >> Exhaust Manifold - RH >> Installation

Exhaust Manifold - RH: Installation

WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.
  1. Clean the sealing surfaces with metal surface prep.
  2. Install 8 new exhaust manifold-to-cylinder head studs.
    • Tighten to 12 Nm (9 lb-ft).
  3. NOTE: Install a new exhaust manifold gasket and new nuts.
  4. Position the gasket and the RH exhaust manifold and tighten the nuts in the sequence shown.
    • Tighten to 25 Nm (18 lb-ft).
  5. Fig 1: Identifying Tightening Sequence Of RH Exhaust Manifold Nuts
    G03962505Courtesy of FORD MOTOR CO.
  6. Position the Y-pipe flange and install the 2 nuts.
    • Tighten to 40 Nm (30 lb-ft).
  7. Install the RH inner fenderwell. For additional information, refer to FRONT END BODY PANELS article.
  8. Install the starter. For additional information, refer to STARTING SYSTEM article.