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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1799 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear -- F150 & Mark LT) >> In-Vehicle Servicing >> Differential Housing Cover >> Installation

Differential Housing Cover: Installation

WARNING: This page is about a different car, the 2007 Lincoln Mark LT and 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The machined surfaces on the differential housing and the differential housing cover must be clean and free of oil before applying the silicone sealant. Cover the inside of the rear axle prior to cleaning the machined surface to prevent contamination.
  1. Clean the gasket mating surfaces.
  2. Apply a new continuous bead of sealant to the differential housing cover.
  3. Fig 1: Applying A Bead Of Sealant
    GF0000820Courtesy of FORD MOTOR CO.
    NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone sealant, or new sealant must be applied. If possible, allow one hour before filling the axle housing with axle lubricant to make sure the silicone sealant has correctly cured.
  4. Install the differential housing cover and the 10 differential housing cover bolts.
    • Tighten to 45 Nm (33 lb-ft).
  5. Fig 2: Identifying Differential Housing Cover Bolts
    GF0003076Courtesy of FORD MOTOR CO.
    NOTE: When filling a Traction-Lok® axle with new lubricant, first fill the axle with 118 ml (4 oz) of friction modifier.
    NOTE: Service refill capacities are determined by filling the axle to the level shown.
  6. Remove the filler plug, fill the axle with 2.6L (5.5 pt) of axle lubricant and install the filler plug.
    • Tighten to 52 Nm (38 lb-ft).
    • Fig 3: Identifying Filler Plug
      GF0003077Courtesy of FORD MOTOR CO.