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Transmission Fluid Cooler Tubes - FNR5: Removal

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: MERCON®, MERCON®V, MERCON®SP, Motorcraft Premium Automatic Transmission Fluid, Motorcraft Continuously Variable Chain Type Transmission Fluid and FNR5 Automatic Transmission Fluid are not interchangeable transmission fluids. The use of any fluid other than what is recommended for this transmission will cause transmission damage.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Disconnect the upper transmission fluid cooler tube from the radiator.
    Fig 1: Locating Upper Transmission Fluid Cooler Tube
    G04681976Courtesy of FORD MOTOR CO.
  3. Remove the 7 bolts and the splash shield.
    Fig 2: Locating Splash Shield Bolts
    G04681977Courtesy of FORD MOTOR CO.
  4. Remove the front splash shield.
    1. Remove the 2 screws.
    2. Remove the 4 retainers.
    3. Remove the 4 bolts and the splash shield.
      Fig 3: Identifying Front Splash Shield Screws, Bolts And Retainers
      G04681978Courtesy of FORD MOTOR CO.
  5. Disconnect the lower transmission fluid cooler tube from the radiator.
    Fig 4: Locating Lower Transmission Fluid Cooler Tube
    G04681979Courtesy of FORD MOTOR CO.
    6. CAUTION: Use care not to over stretch or extend the hose clamps.
    CAUTION: The hose clamps are held on the hose with a special epoxy. Damage may occur to the hose if the clamp is removed from the hose. If the clamp or hose is damaged, replace the entire fluid cooler tube.
    Fig 5: Locating Transmission Fluid Cooler Hose
    G04681980Courtesy of FORD MOTOR CO.
  6. Disconnect the transmission fluid cooler hoses from the transmission.
    7. NOTE: When removing the transmission fluid cooler tubes from the retainers, do not remove the retainers from the shroud.
    Fig 6: Locating Transmission Fluid Cooler Tubes Retainers
    G04681981Courtesy of FORD MOTOR CO.
  7. Remove the transmission fluid cooler tubes from the retainers.
  8. Remove the transmission fluid cooler tube retainer and remove the transmission fluid cooler tubes.
    Fig 7: Locating Transmission Fluid Cooler Tubes Retainers
    G04681982Courtesy of FORD MOTOR CO.
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