Manual Control Lever Shaft and Seal: Installation

WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

Using the special tool, install the manual control lever seal.

Fig 1: Identifying Special Tool
Courtesy of FORD MOTOR CO.
Verify that the manual lever position markings are aligned. Markings should indicate that the manual lever is in the OVERDRIVE position.

Fig 2: Locating Manual Lever Position Markings
Courtesy of FORD MOTOR CO.
Install the TCM.
- Tighten to 24 Nm (18 lb-ft).
  
  Fig 3: Locating TCM Bolts
  Courtesy of FORD MOTOR CO.
Install the manual control lever.

Fig 4: Locating Manual Control Lever
Courtesy of FORD MOTOR CO.
Install the manual control lever nut.
- Tighten to 12 Nm (9 lb-ft).
  
  Fig 5: Locating Manual Control Lever Nut
  Courtesy of FORD MOTOR CO.
Connect the TCM electrical connector.

Fig 6: Locating TCM Electrical Connector
Courtesy of FORD MOTOR CO.

CAUTION: Be careful not to bend the manual control lever when installing the shift cable.

Fig 7: Locating Shift Cable End

Courtesy of FORD MOTOR CO.

Connect the shift cable end.
Install the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING - 2.3L or INTAKE AIR DISTRIBUTION & FILTERING - 3.0L (4V) .
Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Check for correct vehicle operation.