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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1630 (Power Steering System) >> Removal And Installation >> Power Steering Pump >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When repairing the power steering system, care should be taken to prevent the entry of contaminants or premature failure of the power steering components can result.
NOTE: Do not allow power steering fluid to contact the engine accessory drive belt.
  1. Disconnect the electrical connector, remove the 2 bolts and position the degas bottle aside.
    • To install, tighten to 9 N.m (80 lb-in).
  2. Disconnect the 4 electrical connectors as follows:
    • Camshaft position sensor (CMP)
    • Heated oxygen sensor (HO2S)
    • A/C pressure switch
    • Cooling fan
  3. Release the 3 nuts and position aside the engine wiring harness.
    • To install, tighten to 9 N.m (80 lb-in).
    Fig 1: Removing Nuts
    G04655529Courtesy of FORD MOTOR CO.
  4. Remove the engine accessory drive belt. For additional information, refer to REMOVAL AND INSTALLATION .
  5. Remove the power steering fluid reservoir. For additional information, refer to POWER STEERING FLUID RESERVOIR  .
  6. Disconnect the power steering pressure line fitting from the power steering pump.
    • Discard the Teflon® O-ring seal.
    • To install, tighten to 65 N.m (48 lb-ft).
  7. NOTE: Rotate the power steering pump pulley to access the nuts through the holes.
    Fig 2: Removing Power Steering Pump Nuts
    G04655530Courtesy of FORD MOTOR CO.
  8. Remove the 3 nuts and the power steering pump.
    • To install, tighten to 25 N.m (18 lb-ft).
  9. NOTE: Whenever a hose fitting with a Teflon® O-ring seal is disconnected, a new Teflon® O-ring seal must be installed.
  10. To install, reverse removal procedure.
    • Using the special tool, install a new Teflon® O-ring seal on the power steering pressure line fitting and the power steering pressure line fitting-to-pump adapter.
  11. Fill the power steering system. For additional information, refer to POWER STEERING SYSTEM FILLING .
    Fig 3: Installing Teflon(R) Seal Using Special Tool
    G03950191Courtesy of FORD MOTOR CO.