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Removal and Installation

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: While repairing the power steering system, care should be taken to prevent the entry of contaminants or premature failure of the power steering components can result.
NOTE: New Teflon® seals must be installed any time the power steering line fittings are disconnected.
  1. Remove the power steering pump pulley. For additional information, refer to POWER STEERING PUMP PULLEY .
  2. Release the clamp and disconnect the supply hose.
  3. Remove the pressure line bracket bolt.
    • To install, tighten to 25 Nm (18 lb-ft).
      Fig 1: Locating Pressure Line Bracket Bolt
      G04644644Courtesy of FORD MOTOR CO.
  4. Disconnect the pressure line-to-pump fitting.
    • Discard the Teflon® seal.
    • To install, tighten to 35 Nm (26 lb-ft).
  5. Remove the 2 bolts and the power steering pump.
    • To install, tighten to 25 Nm (18 lb-ft).
  6. CAUTION: Make sure that the power steering pump bolts are installed in their original position.
    NOTE: Thoroughly clean all debris from the pressure line-to-pump threads before installing the fitting.
    NOTE: To prevent fluid leakage, be sure to position the fitting into the pump before positioning the pressure line bracket and tightening the lower power steering pump bolt.
  7. To install, reverse the removal procedure.
    • Using the special tool, install a new Teflon® seal on the pressure line fitting.
    • Fill the power steering system. For additional information, refer to STEERING SYSTEM-GENERAL INFORMATION .
      Fig 2: Installing Teflon(R) Seal Using Special Tool
      G03950191Courtesy of FORD MOTOR CO.