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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1516 (Fuel Tank & Fuel Lines - (Hybrid)) >> Removal And Installation >> Fuel Tank >> Installation

Fuel Tank: Installation

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

    CAUTION: Inspect the surfaces of the fuel pump module flange and fuel tank O-ring contact surfaces. Do not polish or adjust the O-ring contact area of the fuel pump flange or fuel tank. Install a new fuel pump module or fuel tank if the O-ring contact area is bent, scratched or corroded.
    CAUTION: Make sure to install a new fuel pump module O-ring and lock ring.
    NOTE: Lubricate the fuel pump module O-ring seal with clean engine oil.
  1. Install a new fuel pump module O-ring seal.
    2. NOTE: When installing the fuel pump module, make sure to align the locator tabs on the fuel tank mounting flange.
    Fig 1: Identifying Fuel Pump Module
    G04621264Courtesy of FORD MOTOR CO.
  2. Install the fuel pump module.
    3. NOTE: Be sure the aligning tabs of the fuel pump module unit are positioned in the slot before tightening the lock ring.
  3. Holding the fuel pump module O-ring seal in place, rotate the lock ring clockwise until it stops against the retainer tabs.
  4. Position the fuel tank on a suitable lift and raise the tank enough to connect the fuel vapor control tube valve assembly quick connect coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  5. Raise the tank into the installed position.
  6. Install the RH fuel tank strap and bolt.
    • Tighten to 55 Nm (41 lb-ft).
  7. Install the LH fuel tank strap and bolt.
    • Tighten to 55 Nm (41 lb-ft).
  8. Attach the wiring harness pin-type retainer to the fuel tank strap.
  9. Install the fuel filler pipe hose and clamp on the fuel tank.
    • Tighten to 4 Nm (35 lb-in).
  10. Attach the fuel vapor vent hose retainer clip to the fuel tank strap.
  11. Connect the fuel supply tube and fuel vapor tube quick connect couplings to the fuel pump module. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  12. Connect the fuel pump module electrical connector.
  13. Connect the fuel tank pressure sensor electrical connector.
  14. Install the fuel pump module access cover and screws.
  15. Reposition the carpet and install the LH rear seat cushion.

    16. 4x4 vehicles 

  16. Install the rear driveshaft. For additional information, refer to DRIVESHAFT .
  17. Position the exhaust system and install the rear hangers.

    18. All vehicles 

  18. Install the fuel tank filler cap.
  19. Repower the high voltage traction battery. For additional information, refer to HIGH VOLTAGE TRACTION BATTERY .
  20. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  21. Turn the ignition key to the ON position to pressurize the fuel system.
  22. Visually inspect the fuel system for leaks.
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