LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1475 (Power Steering System) >> Removal And Installation >> Power Steering Pump to Steering Gear Pressure Line >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

CAUTION: While repairing the power steering system, care should be taken to prevent the entry of contaminants or premature failure of the power steering components can result.
NOTE: New O-rings must be installed any time the lines are disconnected from the steering gear.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. 3.0L (4V) only 

  3. Remove the power steering pump pulley. For additional information, refer to POWER STEERING PUMP PULLEY - 3.0L (4V)  in this article.
  4. Disconnect the power steering pressure switch (PSP) electrical connector.
  5. All vehicles 

  6. Drain the power steering fluid into a suitable drain pan.
  7. Remove the power steering pressure line fitting nut.
    • To install, tighten to 65 Nm (48 lb-ft) (2.3L engine).
    • To install, tighten to 73 Nm (54 lb-ft) [3.0L (4V) engine].
  8. Remove the power steering pressure line bracket nut.
    • To install, tighten to 10 Nm (89 lb-in) (2.3L engine).
    • To install, tighten to 12 Nm (9 lb-ft) [3.0L (4V) engine].
  9. Remove the power steering pressure line bracket-to-steering gear bolt.
    • To install, tighten to 10 Nm (89 lb-in).
  10. Remove the power steering line clamp plate bolt.
    • To install, tighten to 25 Nm (18 lb-ft).
  11. NOTE: The power steering pressure and return lines are of different diameters and the O-rings are not interchangeable.
  12. Rotate the clamp plate and remove the power steering pump-to-steering gear pressure line.
    • Install a new high pressure line O-ring.
  13. To install, reverse the removal procedure.
  14. Fill the power steering system. For additional information, refer to STEERING SYSTEM-GENERAL INFORMATION .