Rear Drive Shaft (Three-Piece): Removal
WARNING: This page is about a different car, the 2002 Ford RV Cutaway, 2002 Ford Econoline, 2002 Ford E450 Super Duty, and 2002 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- Raise and support the vehicle. Index mark the drive shaft at the rear axle pinion flange. Remove and discard the "U" joint retainer bolts and retainers. Disconnect the rear drive shaft from the rear axle pinion flange. Using mechanics wire, support the rear drive shaft.
- Disconnect the center section drive shaft from the coupling shaft. See Fig 1. Remove and discard the "U" joint retainers and bolts. Using mechanics wire, support the center section drive shaft. Remove the rear center bearing support bolts. Remove the rear drive shaft assembly.
- Remove and discard the coupling shaft-to-parking brake assembly bolts. See Figure. Remove the front center bearing support bolts. See Fig 2. Remove the coupling shaft.
- Clean grease deposits, dirt and rust from the drive shaft yoke areas and all drive shaft components. Wipe the bearing and rubber insulator of the drive shaft center bearing support. DO NOT immerse in solvent.
- Inspect the "U" joint slip yoke boot for rips or holes. Replace slip yoke boot if necessary. Inspect the drive shaft center bearing support for wear or rough action. If roughness or wear is evident, install a NEW drive shaft center bearing support. The center bearing support rubber insulator for evidence of hardening, cracking or deterioration. Install a NEW insulator if necessary.