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Power Transfer Unit (PTU) Draining and Filling - Automatic Transaxle

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
MATERIAL SPECIFICATION

Item Specification
Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL (US); CXY-75W140-1L (Canada) (vehicles with the trailer towing option or 4:10 ratio) WSL-M2C192-A
Silicone Gasket and Sealant TA-30 WSE-M4G323-A4
CAUTION: New power transfer unit (PTU) lubricant must be added any time the PTU has been submerged in water.
NOTE: The power transfer unit (PTU) is lubricated for life and is not to be checked unless a leak is suspected or a repair is necessary.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the drain plug and drain the fluid.
  3. Apply silicone sealant to the drain plug threads and install the drain plug.
    • Tighten to 14 Nm (10 lb-ft).
  4. NOTE: The fluid level must be even with the bottom of the filler hole with the vehicle on flat, level ground.
  5. Remove the fill plug and fill the PTU with specified lubricant.
  6. Apply silicone sealant to the fill plug and install the plug.
    • Tighten to 34 Nm (25 lb-ft).
      Fig 1: Locating Fill Plug - Automatic Transaxle
      G04621129Courtesy of FORD MOTOR CO.