Symptom Checks
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Econoline. However, it is still accessible from the selected car via links, so may be relevant.
- Check Oil Reservoir
Check for proper oil API rating (CG4/SH) and viscosity. Remove oil reservoir fill plug and refill reservoir. Reservoir is located on top of engine, near generator. See Figure. Start engine and test drive vehicle 10 miles. Remove oil reservoir fill plug and check reservoir oil level. If oil reservoir level is low, go to next step. If oil reservoir is full, go to step 4. - Recheck Oil Reservoir
Check and record oil level in reservoir. Allow vehicle to sit overnight and recheck oil level in reservoir. If oil level changed, go to next step. If oil level did not change, see NO-START/NORMAL CRANK, ERRATIC START OR CRANK, HARD START OR LONG CRANK OR STALLS AFTER START symptom. - Check For Oil Leaks
Check engine front cover, valley and oil reservoir for leakage. Remove high pressure oil pump. See HIGH PRESSURE OIL PUMP under FUEL SYSTEMS in appropriate REMOVAL & INSTALLATION article. Check for internal leak past high pressure oil pump gasket surfaces. Remove oil reservoir cover. Check oil reservoir for casting porosity. Repair as necessary and verify repair. If oil leak is not present, reinstall all components and go to next step. - Check Oil Pressure At Reservoir
Remove oil reservoir fill plug or oil pressure unit. Install oil pressure gauge and measure oil pressure at idle with engine at normal operating temperature. If oil pressure is more than 12 psi (83 kPa), go to next step. If oil pressure is 12 psi (83 kPa) or less, replace oil pump and verify repair. - Check Engine Oil Pressure
Measure engine oil pressure at test port located on left side of block above oil pan rail. If oil pressure reading at test port is 8 psi (55 kPa) more than pressure reading at reservoir, repair cause of pressure drop between main oil gallery and reservoir (rear plug for tappet gallery or tappet out of bore). If oil pressure reading at test port is 8 psi (55 kPa) or less than pressure reading at reservoir, repair cause of low engine oil pressure (pump regulator valve). Verify repair.
NOTE:
Perform the following step before starting engine.
NOTE:
Low oil pressure from engine oil pump can also cause low oil levels in reservoir.